In the field of bioeconomy, we develop strategically significant processes for utilising biogenic resources from wastewater treatment to produce green substitutes for fossil-based materials. Our focus is on the valorisation and transformation of renewable carbon from biogas, sewage sludge and co-substrates. Of high relevance at both national and European level is meeting the growing demand for renewable and biogenic base chemicals in the chemical industry, as well as the use of chemical storage molecules as hydrogen and energy carriers. In our research projects, we utilize sewage sludge, biogenic residue and biogas as feedstocks for alternative synthesis pathways. In the area of biogas utilisation, we develop solutions that make both the CH₄ and CO₂ fractions of biogas usable. The utilisation of CO₂ as a carbon sink is a research topic of high practical relevance. The overarching goal is the transformation of wastewater treatment plants from pure energy consumers into active participants for the transition towards renewable energy and molecules, networked synergistically with other energy-intensive sectors.
Synergy with Systems Analysis and Process Development
Our work in bioeconomy builds on close integration with findings from energy systems analysis and sustainable energy process engineering. This results in a comprehensive picture in which systemic analyses, energy engineering processes and bioeconomic approaches are considered in an integrated manner. A central focus lies on the development and piloting of processes for converting bio- or sewage gas into higher-value carbon products. These include biomethane produced via innovative membrane separation and fermentation, as well as heterogeneous-catalytic conversion of CO₂ and autothermally reformed CH₄ – yielding versatile liquid base chemicals such as methanol, which can be used as hydrogen and energy carriers as well as e-fuels. In the scope of the projects E-BO2t, E-MetO and the consortium project BioMeSyn (all funded by the BMWE), we research, develop and pilot processes for the efficient conversion of these gaseous resource streams. The goal is the production of electricity-based, and in future fully renewable, chemicals and energy carriers that can be established as substitutes for fossil raw materials.
Resources and Transfer
The interconnection of different sectors increases system complexity, but also offers potential for resource cascading and the establishment of a circular economy. One example is the linking of energy generation and resource management through the thermal utilisation of sewage sludge with subsequent phosphorus recovery. The BioMeSyn research project builds on successful predecessor projects such as WaStraK and GREEN-BEE, in which the thermochemical conversion of sewage gas to methanol was investigated. The successful results – particularly the piloting of the methanol production process – are being further developed as part of a currently funded IGF project by the BMWE at FiW. This is also driving an increasing transfer of knowledge and technology from our developments into the agricultural and biogas sectors, where sustainable solutions for the energetic and material valorisation of biogas are equally relevant.